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Packing and Shipping Long Aluminium Profiles: Container Types, Surface Protection and Handling

October 15, 2026 · Aluminium

Anodised and powder-coated aluminium profiles are valued for their finish — and a single scratch can make them unusable for architectural projects. Packing for a long ocean voyage needs as much care as production.

Choosing the right equipment by length

Profile lengthEquipment
Up to ~5.9 m20' standard container
Up to ~12 m40' or 40' HC container
Over ~12 m or oversized cratesOpen-top or flat-rack (out-of-gauge) — see OOG services

Surface protection

  • Protective film or interleaving paper on visible surfaces.
  • Bundles wrapped in stretch film or kraft paper, with spacers so profiles do not rub.
  • Corner and end protectors on bundles.

Bundling and crating

Bundle by length and profile type; use timber crates or skids (ISPM 15 treated) for fork-lift handling. Mark lifting points and do-not-stack instructions clearly.

Moisture and corrosion

Aluminium does not rust, but trapped moisture can cause white corrosion and staining, especially on mill-finish surfaces. Keep bundles dry before loading, use desiccants and avoid wet timber packaging.

Loading the container

  1. Load long bundles first, flat on timber bearers.
  2. Secure with lashing to prevent sliding during sailing.
  3. Photograph the load before sealing.

Related: shipping aluminium to the USA · export packing rules.

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